FLANGED IMMERSION HEATERS Tubular heaters or Mighty-Blade elements are brazed or welded into a standard pipe flanged. 3", 4", 5", 6", 8", 10", 12" and 14" are standard sizes. flanged immersion heaters are used in large capacity vessels, in high pressure applications and are installed by bolting the unit to a matching flanged welded to the vessel wall. 150 Ib. ASA carbon steel flanges from 3" to 14" sizes .475" diameter copper, steel, stainless steel, Incoloy tubular elements, or .275" x 1" Incoloy Mighty-Blade elements 90, 45, 30, 22, 15, 13, 8 and 6.5 watts/square inch elements for various processes General purpose, moisture or explosion resistant terminal enclosures Thermowell for 3/8" diameter thermostat bulb Tubular element bends are repressed after forming to extend element life Instruction Manual with wiring instructions included with each Unit Applications: Copper Sheath: Clean water, freeze protection, hot water storage, boiler and water heaters, cooling towers, heating of solutions not corrosive to copper Steel Sheath:  Asphalt, wax, paraffin, tar, fluid heat transfer mediums, petroleum, degreasing and solvent oils, fuel oils, machine oils, alcohol Stainless Steel Sheath:  Process water, soap and detergent solutions, soluble cutting oils, demineralized or deionized water (passivation recommended) Incoloy Sheath:  Solution water, corrosive solutions, air, gas, steam super heating Be certain that the sheath material and watt density selected are compatible with the material being heated and the operating temperature. Options: Ordering Information Special rating or immersion length 316 stainless steel or other sheath material Passivation Electro-polishing 300 lb. or greater ASA flanged Other material for flanges Built-in thermostat Thermocouple attached to sheath for high-limit protection Baffles to increase material flow velocity Larger flanged sizes Stand-off terminal enclosure to isolate terminals and wiring from flange in high temperature process .625" diameter elements to lower watt density or increase wattage ASME Certification Specify: Catalog number, watts, volts and phase. Consult iProcesSmart for any of the above options or any special requirement. Flange Size Standard No. of Tubular Elements Can Be Increased To: Number of Mighty-Blade Elements 3 3 6 -- 4 6 -- 6 5 6 12 -- 6 12 15 15 8 18 27 -- 10 27 36 -- 12 36 48 -- 14 45 60 -- Sheath Material Element Type Flange Material Watt Density Application Copper Tubular Steel High 45 watts/sq.in. Clean water, solutions not corrosive to copper Stainless Steel Tubular Steel High 45 watts/sq.in. Process water, detergent solutions, soluble cutting oils Incoloy Tubular Steel and Stainless Steel High 45 watts/sq.in. Solution water, potable water Incoloy Mighty-Blade Stainless Steel High 40&82 watts/sq.in. Clean and potable water, Solution water Incoloy Mighty-Blade Stainless Steel Medium 28 watts/sq.in. Cooking oil, Ethylene glycol Incoloy Mighty-Blade Stainless Steel Medium 20 watts/sq.in. Corrosive solutions, Heat transfer liquids, Degreasing solutions Stainless Steel Tubular Steel Medium 22 watts/sq.in. Mild corrosive solutions, Process air <1100°F sheath temperature Incoloy Tubular Stainless Steel Medium 22 watts/sq.in. Corrosive solutions, Process air <1500°F sheath temperature Steel Tubular Steel Medium 22 watts/sq.in. Lightweight oil, degreasing or solvent oils Incoloy Tubular Stainless Steel Medium 14 watts/sq.in. Severe corrosive solutions Incoloy Mighty-Blade Stainless Steel Medium 15 watts/sq.in. Corrosive solutions, Medium weight oil, liquid parrafin Steel Tubular Steel Low 11&13 watts/sq.in. Medium weight oil, fuel oil Incoloy Mighty-Blade Stainless Steel Low 6 watts/sq.in. Heavy weight oil, asphalt Steel Tubular Steel Low 6.5 watts/sq.in. Heavy weight oil, asphalt 3" Flange: Fig.1 & 2 / 4" Flange: Fig. 3 & 4 / 5" Flange: Fig. 5 & 6 6" Flange: Fig.7,8,9 / 8" Flang:e Fig 10,11 & 12 10" Flange / 12" Flange / 14" Flange: 4" & 6" Might Blade Heaters

Immersion - Flanged