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FLANGED IMMERSION HEATERS |
Tubular heaters or Mighty-Blade elements are brazed or welded into a standard pipe flanged. 3", 4", 5", 6", 8", 10", 12" and 14" are standard sizes. flanged immersion heaters are used in large capacity vessels, in high pressure applications and are installed by bolting the unit to a matching flanged welded to the vessel wall.
- 150 Ib. ASA carbon steel flanges from 3" to 14" sizes
- .475" diameter copper, steel, stainless steel, Incoloy tubular elements, or .275" x 1" Incoloy Mighty-Blade elements
- 90, 45, 30, 22, 15, 13, 8 and 6.5 watts/square inch elements for various processes
- General purpose, moisture or explosion resistant terminal enclosures
- Thermowell for 3/8" diameter thermostat bulb
- Tubular element bends are repressed after forming to extend element life
- Instruction Manual with wiring instructions included with each Unit
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Applications: |
Copper Sheath: |
Clean water, freeze protection, hot water storage, boiler and water heaters, cooling towers, heating of solutions not corrosive to copper |
Steel Sheath: |
Asphalt, wax, paraffin, tar, fluid heat transfer mediums, petroleum, degreasing and solvent oils, fuel oils, machine oils, alcohol |
Stainless Steel Sheath: |
Process water, soap and detergent solutions, soluble cutting oils, demineralized or deionized water (passivation recommended) |
Incoloy Sheath: |
Solution water, corrosive solutions, air, gas, steam super heating |
Be certain that the sheath material and watt density selected are compatible with the material being heated and the operating temperature. |
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Options: |
Ordering Information |
- Special rating or immersion length
- 316 stainless steel or other sheath material
- Passivation
- Electro-polishing
- 300 lb. or greater ASA flanged
- Other material for flanges
Built-in thermostat
- Thermocouple attached to sheath for high-limit protection
- Baffles to increase material flow velocity
- Larger flanged sizes
- Stand-off terminal enclosure to isolate terminals and wiring from flange in high temperature process
- .625" diameter elements to lower watt density or increase wattage
- ASME Certification
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Specify: Catalog number, watts, volts and phase. Consult iProcesSmart for any of the above options or any special requirement.
Flange Size |
Standard No. of Tubular Elements |
Can Be Increased To: |
Number of Mighty-Blade Elements |
3 |
3 |
6 |
-- |
4 |
6 |
-- |
6 |
5 |
6 |
12 |
-- |
6 |
12 |
15 |
15 |
8 |
18 |
27 |
-- |
10 |
27 |
36 |
-- |
12 |
36 |
48 |
-- |
14 |
45 |
60 |
-- |
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Sheath Material |
Element Type |
Flange Material |
Watt Density |
Application |
Copper |
Tubular |
Steel |
High 45 watts/sq.in. |
Clean water, solutions not corrosive to copper |
Stainless Steel |
Tubular |
Steel |
High 45 watts/sq.in. |
Process water, detergent solutions, soluble cutting oils |
Incoloy |
Tubular |
Steel and Stainless Steel |
High 45 watts/sq.in. |
Solution water, potable water |
Incoloy |
Mighty-Blade |
Stainless Steel |
High 40&82 watts/sq.in. |
Clean and potable water, Solution water |
Incoloy |
Mighty-Blade |
Stainless Steel |
Medium 28 watts/sq.in. |
Cooking oil, Ethylene glycol |
Incoloy |
Mighty-Blade |
Stainless Steel |
Medium 20 watts/sq.in. |
Corrosive solutions, Heat transfer liquids, Degreasing solutions |
Stainless Steel |
Tubular |
Steel |
Medium 22 watts/sq.in. |
Mild corrosive solutions, Process air <1100°F sheath temperature |
Incoloy |
Tubular |
Stainless Steel |
Medium 22 watts/sq.in. |
Corrosive solutions, Process air <1500°F sheath temperature |
Steel |
Tubular |
Steel |
Medium 22 watts/sq.in. |
Lightweight oil, degreasing or solvent oils |
Incoloy |
Tubular |
Stainless Steel |
Medium 14 watts/sq.in. |
Severe corrosive solutions |
Incoloy |
Mighty-Blade |
Stainless Steel |
Medium 15 watts/sq.in. |
Corrosive solutions, Medium weight oil, liquid parrafin |
Steel |
Tubular |
Steel |
Low 11&13 watts/sq.in. |
Medium weight oil, fuel oil |
Incoloy |
Mighty-Blade |
Stainless Steel |
Low 6 watts/sq.in. |
Heavy weight oil, asphalt |
Steel |
Tubular |
Steel |
Low 6.5 watts/sq.in. |
Heavy weight oil, asphalt |
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3" Flange: Fig.1 & 2 / 4" Flange: Fig. 3 & 4 / 5" Flange: Fig. 5 & 6 |
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6" Flange: Fig.7,8,9 / 8" Flang:e Fig 10,11 & 12 |
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10" Flange / 12" Flange / 14" Flange: |
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4" & 6" Might Blade Heaters |
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