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Exair Standard Air Knife
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Standard Air Knife |
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Hard hitting curtain of air for web, sheet and part blowoff.
A quiet, energy efficient way to clean, dry or cool parts, webs or conveyors. The Standard Air Knife utilizes the coanda effect (wall attachment of a high velocity fluid) to create air motion in its surroundings. Using a small amount of compressed air as a power source, the Standard Air Knife pulls in large volumes of surrounding air to produce a high flow, high velocity curtain of air for blowoff. Printable PDF File
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Model 2012 12" (30cm) Standard
Air Knife opens mustard packets prior to fill. |
- Part drying after wash
- Sheet cleaning in strip mills
- Conveyor cleaning
- Part or component cooling
- Web drying or cleaning
- Environmental separation
- Bag opening/fill operations
- Pre-paint blowoff
- Scrap removal on converting operations
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- Up to 10 dBA noise reduction
- Reduced air consumption
- 30:1 air amplification
- Aluminum or stainless steel
- Compact, rugged, easy to install
- Stock lengths to 36" (91cm)
- Unlimited system lengths
- No moving parts
- Variable force and flow
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Compressed air flows through the inlet (1) into a plenum chamber (2). It is then throttled through a thin nozzle (3) extending the length of the Standard Air Knife. This primary airstream adheres to the coanda profile (4), which turns it 90° and directs the flow down the face of the unit. The primary stream immediately begins to entrain surrounding air (5), for amplification ratios of 30:1 at 6" (15cm).
The Standard Air Knife dramatically reduces "wind shear" by gradually introducing the entrained air to the ejected compressed air. Noise level is typically cut in half. The result is a high velocity, high volume sheet of air with reduced noise level and air consumption. |
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Kits include an Air Knife, shim set,
filter separator and pressure regulator. |
Amplification ratios (entrained air to compressed air) of 30:1 are achieved with the Standard Air Knife, compared to 3:1 for drilled or slotted pipe. Air savings of 40% to 90% are possible when replacing these "homemade" blowoff devices. Pay-out is normally measured in weeks, not months or years.
Specifications
The Standard Air Knife is available in six standard lengths of 6", 12", 18", 24", 30" and 36" (15, 30, 46, 61, 76 and 91cm). Special lengths up to 36" (91cm) and unlimited system lengths are available. Any number of Standard Air Knives may be installed across a given area.
Filtration:
The use of clean air is essential. Kits include an automatic drain filter with a 5 micron filter element that is sized properly for flow.
Materials of Construction:
The Standard Air Knife is available in either aluminum or stainless steel construction.
Regulation:
A pressure regulator on the compressed air supply provides infinite control of flow, force, and air consumption. Kits include a pressure regulator that is sized properly for flow.
Shim Sets:
A Standard Air Knife has a .002" (.05mm) gap setting. This gap is set with a shim positioned between the cap and body of the Standard Air Knife. Force
and flow through the Standard Air Knife may be easily increased by adding shims to open the gap. Kits include a shim set (three additional shims). |
Compare Blowoffs |
Type of Blowoff
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Air
Consumption |
Sound
Level |
Model # |
Description |
SCFM |
SLPM |
dBA |
110018 |
18" (46cm)
Super Air Knife |
52 |
1329 |
71 |
2018 |
18" (46cm)
Std. Air Knife |
61 |
2234 |
87 |
N/A |
18" (46cm)
drilled pipe* |
141 |
3996 |
92 |
* drilled pipe has (37) 1/16" (1.59mm) holes on 0.5" (13mm) centers |
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Standard Air Knife Performance with .002" (.05mm) thick shim installed |
Pressure
Supply |
Air Consumption
per Inch |
Velocity @ 6"
from target |
Sound level
@ 3' |
Force per Inch
@ 6" from target |
PSIG |
Bar |
SCFM |
SLPM |
FPM |
M/S |
dBA |
Ounces |
Grams |
20 |
1.4 |
1.3 |
37 |
4000 |
20.3 |
69 |
0.45 |
13 |
40 |
2.8 |
2.0 |
57 |
5800 |
29.5 |
78 |
1.1 |
31 |
60 |
4.1 |
2.7 |
76 |
8500 |
43.2 |
84 |
2.0 |
57 |
80 |
5.5 |
3.4 |
96 |
11,000 |
55.9 |
87 |
2.7 |
77 |
100 |
6.9 |
4.1 |
116 |
13,000 |
66 |
90 |
3.3 |
94 |
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Front View |
Side View (Aluminum) |
Side View (Stainless Steel) |
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Standard Air Knife
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